Other intensification methods include electrical intensification techniques. One specific advantage of this method is that heat is generated directly from the working surface and the material itself. This approach breaks down barriers oftoeat transfer. Variables that influence this approach include the dielectric and dissipation constants of these materials. Attempts to catalyze microwaves with micro-reactors have failed in the short term.
The design or layout of a plant is influenced by the concept of process intensification in the specific area of heat and mass transfer intensifications due to a host of benefits that are realized at industry levels. This affords radical changes in the design and layout of these plants (Plant Layout, n.d).
Hydrodynamic and kinetic reactions within mass and heat transfers systems afford different plant designs and layouts. Issues such as waste disposal and the choice of materials to be used in the construction define a plantsâ€™ layout design. This is to optimize process intensification. In addition to that, material properties used in the construction of these plants are influenced by PI. One example is the production of ammonia. Pressurized synthesis of ammonia has experienced drastic drops in pressure to a few hundred bars. It further simplifies plant design, plant maintenance, operation, and control mechanisms (Gupta, 1999).
Adams (2010) argues that PI influences design factors that determine the continuous operation of a plant and its lifespan inherently not evident in previous models. Different techniques are incorporated to determine the most efficient and cost-effective design. This is exemplified in chemical plants where semi-continuous and discrete processing techniques are used after an intensive evaluation.
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